Contact  Adhesion

 

 

S.K. Biswas

Department of Mechanical Engineering

Indian Institute of Science

Bangalore 560 012, INDIA.

 

 

For a reversible and isothermal transformation the variation of free energy, equal to the variation of total energy is equal to zero or negative.  Using the equilibrium condition (duT=0) condition the JKR (Johnson, Kendall and Roberts) model estimates the apparent Hertzian load and the concomitant area of contact between two linear elastic bodies.  Corresponding to an uniform force of attraction which exists in the contact zone, the surface pressure is a sum of the Hertzian and the Boussinesq.   There is no non contact surface force in this model, the pressure at the contact edge remains infinite and tensile.  The model yields a finite contact area when the applied load becomes zero in the process of separation of the two bodies.  The rupture occurs   on the application of  a tensile load 3/2wpR again at a finite contact area (w is the surface energy and R is the equivalent radius of contact). The existence of Boussinesq pressure gives rise to a discontinuity in the deformed profile just outside the edge of contact according to this model.  Further to be consistent with the elastic nature of contact there is jump back to the original profile at rupture. 

 

DMT (Derjaguin, Muller and Toporov) model gives a smooth transition back to the original profile and registers a continuity in profile outside contact.  According to this model the contact region is under compression with a Hertzian stress distribution while outside the contact the bodies are pulled together by interatomic forces, though the profile remains ‘hard’ and Hertzian in this zone.  Equilibrium is reached when the deformation is such that the elastic reaction force balances the combined effect of the surface forces and the externally applied load.  The attractive force reduces from 2pRw at low load to pRw at large contact area.  The pull off force occurs again at point contact being equal to 2pRw.

 

In response to the criticism that the DMT model does not allow for the elastic deformation of the bodies by the surface forces Muller Yushcenko and Derjaguin in a later work used the Lennard – Jones potential in conjunction with the applied load to drive the deformation of bodies from the centre of contact to the non contact periphery where the potential is asymptotically zero.  Using the condition of equilibrium specified for the DMT model (i.e force equilibrium) the deformed profile of the bodies is derived.  The pull off  force was found to be dependent on a single parameter, m, which is a function of the body radius, the elastic constants and the interaction potential parameter.  Muller demonstrated numerically that for small values of m i.e for stiff bodies the load-area characteristic approaches that predicted by the DMT model while for softer bodies in contact the solution approaches the JKR model.  This solution which bridged the JKR, DMT gap is self consistent and showed that with increasing m the pull-off forces approaches a value of 1.5 pRw.

 

A third approach due to the French workers Maugis and Barquins consider the above as a special case of equilibrium when the energy release rate G  is equal to surface energy w.  Using the air gap outside the contact as a crack they work out the stability of the system that depends on the second derivative of the energy.  The problem in this approach is generalised as a fracture mechanics problem.  In a later paper Maugis equates the stress intensity factor due to external loading (Sneddon equations) and that due to surface forces acting on the crack lip.  This suppresses stress singularities, ensures continuity of stresses and fixes the crack geometry.  The energy release rate is computed by the J-integral and the equilibrium is given by G=w.  The equilibrium characteristics can now be derived for a range of axisymmetric loadings as a function of a single parameter l  which is a function of the adhesion force, surface energy, elastic constants and the body radius. Maugis shows that when l is varied from zero to infinity there is a continuous transition from the DMT to the JKR approximation.

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Physical Chemistry of Interfacial Phenomena with Relevance to Tribology

 

 

Nicholas D.Spencer

Laboratory for Surface Science and Technology

Department of Materials

Swiss Federal Institute of Technology

ETH-Zurich, NO H64, CH-8092 Zurich

SWITZERLAND

 

 

This lecture will introduce the necessary concepts for an understanding of the surface chemistry involved in tribology.   The starting point will be the idea of "clean "surfaces and the chemical state of engineering surfaces.  The concept of the monolayer will then be introduced, as will the isotherm.   The Langmuir isotherm will be dealt with as an example.  Self-assembled monolayers will be handled as model systems for tribological studies, using silanes, thiols, and phosphates as examples.  The adsorption of larger molecules of relevance to tribology (polyelectrolytes, proteins) will also be briefly touched upon,  as will the use of mixed monolayers to control the hydrophobicity / hydrophilicity of the surface.  In the final part of the lecture, the idea of boundary lubrication will be dealt with, firstly in the context of adsorbed molecules, and secondly using examples of extreme-pressure additives.  The few examples in the literature where the interaction of boundary lubricants with the surface under tribological conditions has been elucidated will be examined in more detail.

 

 

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 Deconvolution of Hardness from Nanoindentation Data

 

 

Musuvathi S Bobji

Research Fellow

University of Oxford

Parks Road, Oxford OX1 3PH

UNITED KINGDOM.

 

 

The accuracy of the hardness value estimated from a depth sensing indentation experiment depends on many factors. When the penetration depth is very small, the roughness of the indented surface starts influencing the measurement. The effect of surface roughness on hardness estimation is negligible when the penetration depths are much greater than the roughness. Thus the best way to minimise the error is to fine polish the surface. However in many instances the polishing would modify the surface hardness and hence is often desirable to indent on the ‘as is’ surface.

 

To study the effect of the roughness, macroscopic depth sensing experiments are carried out to simulate the single asperity and multi-asperity contacts. The asperities were so scaled as to eliminate the influence of depth/volume dependent strength variations. The interaction of the strength variation with the geometry is studied numerically by simulating the indentation on a fractal surface. Based on these studies, a model is developed for explaining the roughness dependency of measured hardness. Given the constants related to indenter geometry, and the surface roughness, the model provides a means for deconvoluting the effect of roughness in arriving at real hardness characteristics of the near surface region of a material.

 

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Characterisation of Surface Coatings Using the Nano-Scratch Technique; Appraisal and Examples

 

 

Dr. Nicholas X. Randall

Customer Services Manager

CSEM Instruments

Jaquet-Droz 1

CH-2007 Neuchâtel

SWITZERLAND.

 

 

As the thickness of functional coatings continually decreases to satisfy the structural and protective needs of modern day applications, quantitative instrumentation has become a necessity for adequate evaluation of material properties, particularly scratch resistance and adhesion at the film-substrate interface. The Nano Scratch Tester (NST) is a new instrument overcoming the limitations of both the classical stylus scratch test (normal force range) and the scanning force microscope (SFM) technique (short sliding distances), allowing scratch lengths of up to 10 mm. Tangential force and penetration depth are simultaneously measured during the scratching process, both in a multipass contact fatigue mode. For high resolution inspection of the deformed or damaged area, a scanning force microscope (SFM) is integrated into the system. Experimental results are presented for a range of applications concerning ultra-thin films, as well as curved sample geometries and the use of scratch mapping. The results indicate very good reproducibility and confirm the application of this new instrument for the accurate characterisation of elasticity, hardness, adhesion, friction and mechanical integrity in coated systems where the film thickness is less than 1 µm.

 

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Sliding and Rolling of Nanotubes and Fullerene

Molecules

 

 

Kouji Miura

Department of Physics

Aichi University of Education

Hirosawa 1, Igaya-cho

Kariya 448-8542

JAPAN.

 

 

          The sliding and rolling of nanotube and C60, C70 molecules on ionic crystal and on graphite are reported. First, the bundle structure and the sliding of single-walled carbon nanotubes (SWNTs) are reported using frictional force microscopy [1]. The diameter of the  nanotube and the nearest distance between any two nanotubes were estimated to be 1.4nm and 0.3nm, respectively. The frictional force required to move SWNTs on a KCl(001) surface and its energy dissipation were estimated to be 11nN and 0.75x10-16J, respectively. Next, it is reported that the chirality of a multiwalled carbon nanotube (MWNT) on graphite has been determined to be of a zigzag type using frictional force microscopy [2]. The force per angstrom required to rotate the zigzag MWNTs in-plane on graphite has been estimated to be approximately 4pN. Natural rolling induced by a tip contact appears in commensurate contact with a graphite surface. The difference between natural rolling and rolling with stick-slip lateral behavior is discussed.

 

In the study on C60 and C70, the growth mode of C60 and C70 molecules on ionic crystal is first reported [3]. C60 and C70 molecules form together islands on the ionic crystal. Along different scanning directions ofand of the C60(111) surface, a tip has behaved one-dimensional stick-slip and zigzag stick-slip motions on the order of a load of nN, respectively, although at a larger loading force it destroys the C60(111) surface. Also, water adsorption on C60 films gave a lower frictional force, indicating that C60 molecules rotate or translate at the (111) surface. Thus, the C60 films are expected to exhibit various behaviors depending on loading forces, scanning direction and relative humidity. Next, nanotribological behavior of C60 and C70 films on graphite is reported [4]. C60 molecules on graphite begin to grow in a monolayer form although C70 molecules begin to grow in a bilayer form. The shear stress between a C60 monolayer and graphite was estimated to be about 0.2GPa. At C60(111) films, there appears a change of a tip motion from one-dimensional stick-slip to two-dimensional zigzag stick-slip with decrease of a loading force.

 

        Furthermore, the behavior of C60 molecules confined by graphite substrates is reported [5]. The lateral force of the graphite substrates confining the C60 monolayer exhibits approximately zero, originating in the rolling of aligned C60 molecules.

 

        Reference:

[1] K. Miura et al., Appl.Phys.Lett.78(2001)832.

[2] K. Miura et al., in press to Nano Lett.1(2001). 

[3] S. Okita, M. Ishikawa and K. Miura, Surf.Sci.Lett.442(1999)L959.

[4] S. Okita and K. Miura, Nano Lett.1(2001)101.

[5] K. Miura et al., in preparation.

 

 

 

 

 

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Intermolecular Forces

 

 

Jacob Israelachvili

Department of Chemical Engineering and Materials Science

Associate Director of the Materials Research Laboratory

University of California

Santa Barbara, CA 93106

U.S.A.

 

 

The following topics will be covered with examples of their role in adhesion and tribology.

 

 

I. Particle interactions

 

Basic physical forces between molecules and small particles

A number of basic physical interaction forces occur between all molecules and particles: these are the attractive van der Waals force and, depending on the nature of the materials, electrostatic (Coulombic, ionic and charge exchange) forces and, between metals, short-range metallic bonding forces. Non-physical forces, such as chemical or covalent bonds, will not be considered in these talks. 

 

Interactions in a liquid medium versus in air

The presence of a liquid or other condensed phase between two molecules or particles, i.e., for interactions in a medium, the forces can be very different, both quantitatively and qualitatively, e.g., repulsive rather than attractive. In addition, new types of forces that do not occur in air or vacuum can arise, such as repulsive entropic or steric forces, oscillatory solvation or structural forces, and attractive hydrophobic forces.

 

Short-range (adhesion) and long-range (colloidal) forces

The effects of a force at short-range can be very different from its effect at long-range. Short-range forces determine adhesion, the strengths of materials, and friction forces. Long-range forces determine the stability of colloidal particle dispersions and their rheological behavior. In the case of extended surfaces (see Lecture II) they determine the equilibrium thickness of thin liquid films and lubrication forces.

 

 

 

II. Surface interactions

 

Differences between small particles and extended surfaces

The strength of an interaction usually scales with the radii of the interacting particles and, between two flat surfaces, with their ‘contact’ area. However, there are other important differences that depend on the geometry of the interacting particles and, in the case of surfaces, on their smoothness or ‘topography’. The bulk elastic properties of adhering or sliding surfaces can also have a dramatic effect on their adhesion and friction forces.

 

Surface thermodynamics

For extended surfaces, which necessarily involve the simultaneous interaction of many molecules, certain useful thermodynamic principles and equations can be applied. These involve parameters such as the surface tension, surface energy, interfacial energy, work of adhesion, work of cohesion, and contact angles, all of which provide useful information on the adhesion and friction forces of ‘ideal’ molecularly smooth surfaces. 

 

Rough versus molecularly smooth surfaces

Real, engineering surfaces are usually rough rather than molecularly smooth. The roughness can be at the nanometer scale or at the micron scale. Current thinking on the effects of surfaces roughness on adhesion and friction will be described.

 

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Surface Enhanced Raman Scattering of Monolayers

 

Ajay K. Sood

Department of Physics

Indian Institute of Science

Bangalore-560012

INDIA

 

 

    Raman spectroscopy has proved to be a very powerful probe to characterize the nature and chemical environment of molecules in different phases. About twenty five years ago, it was discovered that Raman scattering associated with the vibrational modes of molecules increases many fold (~ 106) when these are adsorbed on the rough metal surfaces. This phenomena, termed as Surface Enhanced Raman Scattering (SERS) has a tremendous potential in studying monolayers adsorbed on the metal surfaces through the vibrational fingerprints under different conditions.

 

This talk will present an introduction to SERS covering basic experimental facts and the essential features of the mechanisms proposed to account for the observations. The main contribution to the SERS enhancement arises from the strongly enhanced optical fields near the rough metal surface. A spherical particle whose radius is much smaller than the wavelength of light, experiences an electromagnetic field at the surface given by Einduced = {[e1(w) - e2]/[e1(w) + 2e2]}Eexternal , where e1(w) is the complex, frequency dependent dielectric function of the metal and e2 is the relative permittivity of the ambient phase. It is clear that  Einduced is very large when e1(w)  =  -2e2. An excitation of the surface plasmon greatly enhances the local field experienced by the molecule adsorbed on the surface of the metal particle. Another contribution called chemical enhancement comes from the interaction/charge transfer between the molecule and the metal. It can be explained as a resonance Raman mechanism in which either the electronic states of the adsorbates get shifted or broadened due to interaction with the metal surface or new electronic states arise due to chemisorption serving as intermediate states for resonance Raman scattering. The case studies to be presented include self-assembled monolayers formed from alkanethiols and single wall carbon nanotubes. It will be shown that polarized SERS can give information on the orientation of the molecules adsorbed on the surface.

 


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Rationale for Additive Formulations

 

 

D.K. Tuli , R. Sarin and A. K. Bhatnagar

Indian Oil Corporation Ltd.,

Research and development Centre

Faridabad -121 007

INDIA.

 

 

            Chemical additives are incorporated in lubricating base stocks to enhance or to create desired properties vital for meeting the lubrication demands of the mating surfaces. A large number of chemical functionalities are in use in various lubricant formulations which improve the load carrying properties, reduce friction and wear, lower corrosion etc,. Most of these additives are surface-active molecules and affect the performance of other additives. The performance of additive mixture cannot be predicted in a simple fashion, for example, such as, by rule of mixture approach.  Basic understanding of the absorption / adsorption processes of each individual additive on the metallic surfaces provides the much needed inputs for the selection of base oils , additives and for formulating a product. Therefore, it is necessary to understand how additives work and to be able to predict how other molecules in the similar conditions would function. However, despite several empirical studies, actual chemical mechanism by which most of the additives function remains poorly understood. Thus, there is a need to correlate molecular level information to macroscopic tribological behavior.

 

            The current lubricant formulation technology derives its strength from the bulk tribology studies followed by performance in the field. Though this formulation methodology had been delivering but the additive dose optimization and right additive selection sometimes becomes causality because of lack of understanding of the nanotribology of the additives. A systematic approach for the lubricant formulation technology should address a) Molecular design- selection of relevant additive structure ; b) Composition design - formulation of the required lubricant composition and d) Performance design - prediction of lubricant functional performance.

 

            Study of functional properties of pure additive components could lead to much needed structure - performance relationships. Generation of large number of additive molecules by adopting the combinatorial Chemistry methods followed by tribo evaluation could create data banks for optimization of lubricant quality, savings on testing times while meeting the specific lubrication needs.

 

            Chemistry of some of the commonly used additives in lubricant formulations shall be discussed and gap areas shall be focused.

 

 

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Measurement of  Forces between Individual Emulsion Droplets

 

 

John Philip, T.Jayakumar, P.Kalyanasundaram and Baldev Raj

Metallurgy & Materials Group

Indira Gandhi Center for Atomic Research,

Kalpakkam-603102, Tamilnadu

INDIA.

 

O.Mondain Monval and J.Bibette

CRPP-CNRS, Avenue Albert Schweitzer, 33660, Pessac,

FRANCE.

 

 

Applications of colloidal science are in constant progress in many aspects of life.  Colloids are used in a large number of processes such as extracting oil from geological deposits, aerosols for dispensing domestic products like shaving creams and deodorants, sprays containing  insecticides, emulsions, gels, food processing, packaging industry etc. Colloids generally require repulsive surface forces to become metastable.    The net force acting between the colloidal particles determines the stability of the colloidal system. A net attractive force leads to the aggregation or clustering of particles or liquid particle coalescence may occur and the system  becomes unstable.   Measurement of forces acting between solid surfaces has been a topic of intense research over the last two decades.  Recently, a new technique, called Magnetic field induced Chaining Technique (MCT) has been introduced which allows the measurement of forces between two individual emulsion droplets. In contrast to other older techniques such as surface force apparatus, atomic force microscopy, total internal microscopy etc,  this method leads to the direct "in- situ” measurement at the colloidal scale. We discuss the details of the newly developed force measurement technique, which facilitates the measurement of the forces between individual colloidal particles. The results on the forces between individual colloidal liquid droplets in the presence of different types of surfactants and macromolecules are presented.

 


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Chemical Analysis of Interfaces: Spectroscopy

 

 

Nicholas D.Spencer

Laboratory for Surface Science and Technology

Department of Materials

Swiss Federal Institute of Technology

ETH-Zurich, NO H64, CH-8092 Zurich

SWITZERLAND

 

 

This lecture will focus on three commonly used surface analytical methods: Auger electron spectroscopy (AES),secondary ion mass spectroscopy (SIMS),and x-ray photoelectron Spectroscopy (XPS or ESCA).  AES is a surface-analytical method that yields the elemental composition of the top few nanometers of a surface.   Under certain circumstances, it can also be used to obtain some chemical-state information.  Mostly applicable to conducting substrates,  it produces highly quantitative information with a spatial resolution of tens of nanometers.   SIMS is a highly surface-sensitive method, yielding chemical structural information on the outer molecular layer of a sample.  Semi-quantitative at best, it is particularly useful when applied in tandem with other  techniques.   SIMS can be used to obtain chemical images with a spatial resolution of around 1 µm.   XPS is a versatile method for the chemical analysis of surfaces.   Like AES, it has a surface sensitivity of a few nanometers, but unlike AES, it can yield invaluable chemical-state information, and is applicable to the analysis of both conductors and insulators.  It can also be used for imaging, but generally with  a resolution of some tens of micrometers.   All three methods will be dealt with in the context of tribology and the study of lubricant-surface interactions.   Particular emphasis will be placed on applications of these techniques that involve imaging.

 


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Friction Anisotropy and Lubricant Layering Effects at Single Crystalline Interfaces

 

 

Andrew J. Gellman

Lord Professor of Chemical Engineering

and Professor of Chemistry

Carnegie Mellon University

Pittsburgh, PA 15213

U.S.A.

 

 

            Atomic scale influences on the macroscopic tribological properties of surfaces are being explored through studies of friction between single crystalline and quasicrystalline surfaces prepared and characterized under ultra-high vacuum conditions.  Our experiment allows us to make friction measurements between pairs of well prepared and very highly characterized surfaces to be brought into contact under an applied load and then sheared at constant velocity.  Before the friction measurements the surfaces can be cleaned, oriented, and analyzed suing Low Energy Electron Diffraction (LEED) and Auger Electron Spectroscopy (AES).  This allows us to create highly idealized interfaces. 

 

One simple set of measurements has explored the frictional properties of single grain quasicrystals.  Quasicrystals are materials have very complex, aperiodic structures with five-fold rotational symmetry axes and claims have been made that they exhibit anomalously low frictional properties.  Under vacuum conditions Al70Pd21Mn9 quasicrystal surfaces have been cleaned prior to making friction measurements.  While these yield coefficients of friction for perfectly clean surfaces that are significantly lower than those observed with clean metal surfaces they are higher than those measured with quasicrystals in air.  Controlled oxidation of the Al70Pd21Mn9 quasicrystal surfaces has been shown to lower friction coefficients and be in part the source of the low friction measured in air.  One interesting comparison has been made between the frictional properties of the quasicrystal and an approximant phase that has a similar composition but a periodic bulk lattice.  This shows that the friction between the quasicrystals is truly lower that those of similar periodic compounds.

 

Additional and more complex measurements have explored the frictional anisotropy between single crystal Ni(100) surfaces as they are rotated with respect to one another.  These experiments probe the relative importance of surface lattice versus bulk lattice orientation in determining friction between metal crystals.  The results show that there is anisotropy in the friction but that this cannot be associated with the relative orientations of the surfaces lattices.  Rather it is a properties of the relative orientations of the bulk crystal lattices.

 

Finally, we have explored the effects of adsorbed films on the friction between metal surfaces.  The Ni(100) surfaces have been modified by the adsorption of ½ monolayer of sulfur atoms in a c(2x2) array.  The adsorption of ethanol on these surfaces has been shown to result in layers with heats of adsorption that vary discontinuously with coverage.  The interesting observation is that the friction at the Ni(100)/Ni(100) interface lubricated with these ethanol layers reveals discontinuities at the same coverages as the discontinuities in the heats of adsorption.  These show evidence for the layering of molecular films in sliding contacts and for the effects of layering on friction.

 

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Molecular Simulations of Fluid Structure in Smooth and Rough Slit Nanopores

 

 

     K G. Ayappa and Chandana Ghatak

      Department of Chemical Engineering

    Indian Institute of Science

   Bangalore 560012

 INDIA.

 

 

The structure of spherical Lennard-Jones (LJ) fluids confined in smooth and rough nanopores is investigated using grand canonical Monte Carlo simulations for three different bulk liquid conditions. One of these bulk state points lies close to the liquid-solid line of the LJ phase diagram.  Simulations in the smooth pore corresponding to bulk state point lying close to the liquid-solid line, reveals that the fluid not only freezes into the pore at pore heights that correspond to a maxima in the solvation force, but also undergoes a solid-solid transition from a square to a triangular lattice for small changes in pore height. This transition occurs at pore heights that accommodate two and three fluid layers. Classification of solid structures based on the 3D counterparts, indicate that the transition occurs between solids that correspond to a body centered tetragonal (bct) structure to the hexagonal close packed (hcp) or face centered cubic (fcc) structure.

 

Rough pores were constructed by introducing sinusoidal undulations on the top wall of a smooth pore.  Roughness was varied by changing the amplitude and wavelength of the undulation.  Two kinds of rough pores were investigated. In RPA a 10-4 potential is used to model the fluid-wall interaction, where the interaction is only a function of the normal fluid-wall distance. In RPB the walls are made up of discrete atoms which interact with the fluid via a 12-6 LJ potential.  We observed an overall decrease in the amplitude of oscillations in the solvation force curve for the fluid confined in the rough pores and a phase shift in the solvation force curve for certain values of the amplitude.  In both RPA and RPB at the smaller  pore widths and low values of amplitude the presence of the undulations in the top wall induced a greater degree of layering in the fluid on the bottom wall. In the case of RPA fluid particles tend to align in a  direction parallel to the undulations in the top wall at a particular value of amplitude and wavelength which could not be predicted a priori. This preferred alignment of fluid particles did not occur in the more realistic pore model RPB.

 

 

 

 

 


 

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Electrochemical Characterization of Self-Assembled Thin Films

 

 

S. Sampath

Department of Inorganic and Physical Chemistry

Indian Institute of Science

Bangalore 560 012

INDIA.

 

 

            Many organic molecules are known to form well-ordered, densely packed and crystalline like assemblies on various metal substrates like gold, silver, iron etc. The physical and chemical properties of these assemblies are generally followed by IR, Raman, XPS, Ellipsometry and electrochemical techniques. Among these, electrochemical techniques yield information on the modified surfaces that are in contact with a liquid (electrolyte).

 

            In the present study, we have characterized a variety of mono- and  multilayers on  gold, silver and platinum substrates using electrochemical techniques. The amphiphiles used are thiols, thiols with an electroactive moiety at the end, phthalocyanines and silanes. The physical properties such as coverage, orientation, thickness of the film, pKa of the terminal ionisable groups, dielectric constant have been deduced using cyclic voltammetry and impedance techniques. We have also followed the phase transitions occurring in self-assembled monolayers, as a function of temperature. Some of these results will be presented and discussed.

 


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Stability, Dynamics and Morphology of Thin Liquid Films

 

Ashutosh Sharma

Department of Chemical Engineering,

Indian Institute of Technology,

 Kanpur 208016,

INDIA

 

Thin (10 -100 nm) liquid films are of increasing scientific and technological importance, e.g., in areas as diverse as coatings, paints, adhesives, flotation, wetting, tribology, microelectronic and optical devices, nano-technology and ophthalmic products for “dry eyes”. This talk will provide a brief overview of recent advances in our understanding of the stability, dynamics and morphology of thin liquid films, as well as of the open questions in the area. Relatively thinner films on partially wettable homogeneous substrates dewet by the formation of droplets, whereas films thicker than a critical thickness breakup by the formation of isolated circular holes.1 This finding has challenged a long standing belief that the holes are always indicative of a “nucleation” mechanism. Even the thin films of the fluids that display perfect macro-scale wetting can dewet to produce equilibrium morphologies resembling either a “pancake” or a “Swiss-cheese” like membrane structure. The nature of morphological patterns during dewetting contains signatures of the underlying long and short-range intermolecular interactions. Based on this concept, an enigmatic long range force, which mimics the decay of van der Waals force but is about three orders of magnitude stronger, has been detected in the polymer films sandwiched between an aqueous media and a silicon wafer.2 That dewetting in our PDMS system indeed occurs by the spinodal mechanism was confirmed by a direct test of both the length and time scales.2,3  A new mechanism of surface instability has been identified on chemically heterogeneous surfaces.4 Even small wettability gradients engender the breakup of very thick (~ 100 nm) and very viscous polymer films within a few minutes by the formation of complex, locally ordered patterns. Other fascinating aspects of thin films concern the instability of moving contact lines. An evaporating water drop develops holes at its periphery, whereas retraction of a PDMS film engenders long finger like dynamic ridges that continually form and fragment into droplets.

 

Reference:

1 A. Sharma and R. Khanna, Phys. Rev. Lett. 81, 3463 (1998); J. Chem. Phys. 110, 4929 (1999).

2 G. Reiter, A. Sharma, et al., Langmuir 15, 2551 (1999); Europhys. Lett. 46, 512 (1999).

3 G. Reiter, R. Khanna and A. Sharma, Phys. Rev. Lett. 85, 1432 (2000).

4 Konnur R., Kargupta K. and Sharma A., Phys. Rev. Lett.  84, 931 (2000); Langmuir 16, 10243 (2000).


 

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Physics of SPM and Outstanding Issues

 

 

John B. Pethica  

Professor of Materials Science

University of Oxford,   Dept. of Materials

Parks Rd., Oxford OX1 3PH

UNITED KINGDOM.

 

 

The talk will first address the present understanding of the interactions between tip and surface which underlie the operation of scanned probe microscopes, with particular reference to STM and AFM. These interactions, whose short range is the key to imaging resolution, can in principle be studied directly by I-V or Force-distance spectroscopy, and the combination of spectroscopy with imaging is a particularly powerful aspect of SPM.

 

In STM spatial variation of density of states can be found from I-V and related spectra, and examples will be cited from metals, semiconductors and oxides. Uncertainties remain in the role of tip electronic structure, the 3-D nature of the tunnel current, and the effect of tip deformations on imaging.  In the case of non-contact AFM, the interactions are all summed to give  the measured force. Thus tip structure, and hence relative proportion of long (Van der Waals etc.) and short range (covalent, atom electrostatic) affects image contrast. Some examples of mapping force gradients at single atoms will be shown. New measurements of the onset at small separations of dissipative atom displacements will be described.  This will be related to controlled atom manipulation techniques.  Finally, contact mode AFM will be discussed. Both experiment and MD simulation suggest that standard contact mechanics techniques are applicable to such tribological junctions once the scale exceeds that of a few atoms or molecules. The talk will finish with a few results from the intermediate, transitional length scale, and some problems with their interpretation.

 


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AFM for Nanotribology Measurements

 

 

Suzanne  P  Jarvis

Nanotechnology Research Institute,

1-1-4 Hiashi, Tsukuba

JAPAN.

 

 

Atomic force microscopy (AFM) evolved from the observation of the effects of mechanical contact during scanning tunnelling microscopy imaging.  Thus, even from its first inception, tribology and atomic force microscopy have been inextricably linked.  Whilst not all tribological phenomena have been intentional or welcomed in AFM measurements there has also been a concerted effort to apply AFM to the field of nanotribology.   Due to its highly localised measurement ability, the microscope can be applied to a variety of tribological processes which are too laterally specific to be investigated by Surface Forces Apparatus or nano-indentation devices.

 


At the core of this lies the microscope's ability to form single asperity contacts a few nanometres across due to the very sharp probe tip, shown in the figure below.  However, in order to be usefully applied, AFM measurements must be quantified and the identity of the tip and sample material must be known.  These features are not trivial due to the design and environment of most microscopes and the scale of the measurements where even minute traces of contamination can have noticeable impact on quantitative measurements.

 


Figure (a) SEM micrograph of a typical microfabricated silicon cantilever showing the basic measurement technique employed in AFM. (b) SEM micrograph of the sharp tip of a silicon sensor with ultrasharp carbon nanotube tip attached.

 

In most standard instruments forces are not applied directly.  Instead displacements are usually applied to the sample and forces are often calculated from the multiplication of roughly calibrated displacements and the arbitrarily known spring constant of the force sensor.  The use of such measurements has lead to widespread scepticism of the application of AFM to tribological problems.  However, various calibration methods with both a theoretical and experimental basis can be employed and new experimental techniques and modifications have been implemented which greatly improve the credibility of the instrument as a measurement device for tribological processes.

 

 

 

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Micro/Nanotribology and Materials Characterization Studies Using Scanning Probe Microscopy

 

 

Bharat Bhushan

Ohio Eminent Scholar and The Howard D. Winbigler Professor

Director, Computer Microtribology and Contamination Laboratory

The Ohio State University, 206 W. 18th Avenue

Columbus, Ohio 43210-1107

U S A.

 

 

At most solid-solid interfaces of technological relevance, contact occurs at numerous asperities.  A sharp AFM/FFM tip sliding on a surface simulates just one such contact.  However, asperities come in all shapes and sizes.  The effect of radius of a single asperity (tip) on the friction performance can be used using tips of different radii.  AFM/FFM are used to study various tribological phenomena. AFM/FFM techniques are increasingly used for tribological studies of engineering surfaces at scales, ranging from atomic and molecular to microscales; studies include surface roughness, adhesion, friction, scratching, wear, indentation, detection of material transfer, and boundary lubrication1,2. 

 

Measurement of atomic-scale friction of a freshly–cleaved highly–oriented pyrolytic graphite exhibits the same periodicity as that of corresponding topography.  However, the peaks in friction and those in corresponding topography are displaced relative to each other.  Variations in atomic-scale friction and the observed displacement can be explained by the variation in interatomic forces in the normal and lateral directions.  Local variations in microscale friction occur and are found to correspond to the local slopes suggesting that a ratchet mechanism is responsible for this variation.  Directionality in the friction is observed on both micro- and macroscales which results from the surface preparation and anisotropy in surface roughness.  Microscale friction is generally found to be smaller than the macrofriction as there is less ploughing contribution in microscale measurements.  Microscale friction is load dependent and friction values increase with an increase in the normal load approaching to the macrofriction at contact stresses higher than the hardness of the softer material.  The tip radius also has an effect on the adhesion and friction.

           

Wear rate for single-crystal silicon is negligible below 20 mN and is much higher and remains approximately constant at higher loads.  Elastic deformation at low loads is responsible for negligible wear.  Mechanism of material removal on microscale is studied.  Most of the wear debris is loose.  SEM and TEM studies of the wear region suggest that the material on microscale is removed by plastic deformation with a small

 

1Bhushan,B., Israelachvili, J.N., and Landman, U., “Nanotribology: Friction, Wear and Lubrication at the Atomic Scale”, Nature, Vol.374, 1995, pp.607-616.

 

2Bhushan, B., Handbook of Micro/Nanotribology, second ed., CRC Press, 1999.

 

contribution from elastic fracture.  Evolution of the wear has also been studied using AFM.  Wear is found to be initiated at nanoscratches.  For a sliding interface requiring near-zero friction and wear, contact stresses should be below the hardness of the softer material to minimize plastic deformation and surfaces should be free of nanoscratches.  Modified AFM can be used to obtain load-displacement curves and for measurement of  nanoindentation hardness and Young’s modulus of elasticity, with depth of indentation as low as 1 nm.  Hardness of ceramics on nanoscales is found to be higher than that on microscale.  Ceramics exhibit significant plasticity and creep on nanoscale.  Scratching and indentation on nanoscales are the powerful ways to screen for adhesion and resistance to deformation of ultrathin films.  Detection of material transfer on a nanoscale is possible with AFM. 

           

Boundary lubrication studies and measurement of lubricant-film thickness with a lateral resolution on a nanoscale can be conducted using AFM.  Self-assembled monolayers and chemically-bonded lubricant films with a mobile fraction are superior in wear resistance. 

           

Investigations of wear, scratching and indentation on nanoscales using the AFM can provide insights into failure mechanisms of materials.  Coefficients of friction, wear rates and mechanical properties such as hardness have been found to be different on the nanoscale than on the macroscale; generally, coefficients of friction and wear rates on micro- and nanoscales are smaller, whereas hardness is greater.  Therefore, micro/nanotribological studies may help define the regimes for ultra-low friction and near zero wear.

           

These studies indicate that micromechanical devices may behave in ways that cannot be predicted from their larger counterparts.  It is encouraging in this regard to find that materials properties at small scales can be superior – wear is lower, friction less.  Moreover, new lubrication strategies such as the use of self-assembled monolayers promise to be very versatile and effective at these scales. In summary, these fundamental micro/nanotribological studies provide insight to molecular origins of adhesion, friction, wear and lubrication mechanisms.

 

 

 

 

 

 

 

 

 

 

1Bhushan,B., Israelachvili, J.N., and Landman, U., “Nanotribology: Friction, Wear and Lubrication at the Atomic Scale”, Nature, Vol.374, 1995, pp.607-616.

 

2Bhushan, B., Handbook of Micro/Nanotribology, second ed., CRC Press, 1999.

 

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Friction and Wear on the Nanometer Scale

 

 

E. Gnecco, E. Meyer, R. Bennewitz, V. Barwich, S. Schär, O. Pfeiffer

Institute of Physics, University of Basel,

Klingelbergstr. 82, CH-4056 Basel,

SWITZERLAND

 

 

Atomic-scale stick-slip is one of the fundamental friction processes [1]. It has been observed on layered materials, such as graphite, or ionic crystals,such as NaCl(001). Recently, wearless friction was also observed on clean metallic surfaces, such as Cu(111). The velocity dependence of atomic-scale stick-slip is investigated. A logarithmic dependence of friction as a function of velocity is found. The results are discussed in terms of a Tomlinson model, which takes into account thermal activation [2].

 

The dissipation mechanisms of dynamic force microscopy (DFM) were recently investigated due to the improvement in large amplitude DFM, also called dissipation force microscopy [3]. When an electrical field is applied between probing tip and sample, damping is observed, which depends on voltage. This type of damping is related to mirror charges, which move in the sample and/or tip because of the motion of the cantilever. When the contact potential is compensated, this long-range part is minimized. Under these conditions, only short-range damping can be measured, which appears at distances of about 1nm and increases exponentially with closer separation. Recent models of this type of damping show, that there might be a relationship  to the local phonon density.

 

   Reference:

[1] E. Meyer, T. Gyalog, R. Overney, and K. Dransfeld, Nanoscience: Friction and Rheology on the Nanometer Scale, World Scientific Publishing, Singapore, (1998).

 

[2] R. Gnecco, R. Bennewitz, T. Gyalog, Ch. Loppacher, M. Bammerlin, E. Meyer, and H.-J. Güntherodt, Phys. Rev. Lett. 84, 1172 (2000)

 

[3]  C. Loppacher, R. Bennewitz, O. Pfeiffer, M. Guggisberg, M. Bammerlin, S. Schär, V. Barwich, A. Baratoff and E. Meyer, Phys. Rev. B 62, 13674 (2000).

 


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Tribological Behavior of Ni/Sn Ultrathin Metallic Multilayer Composites*

 

 

Raj N. Singh

Department of Materials Science and Engineering

University of Cincinnati, P.O. Box 210012

Cincinnati, OH 45221-0012

 U.S.A.

 

 

Layered thin films of Ni/Sn have displayed unusual enhancement in mechanical properties and fatigue resistance as the layer thickness was reduced below about 1 mm. Tribological behavior of these ultrathin Ni/Sn multilayer composites were studied. Composites, with varied layer thickness (0.2-10 mm) and Sn volume fraction, were prepared by electrodeposition. The coefficient of friction and wear rate of these composites was characterized by pin-on-disc and block-on-ring tests. Both results suggested that the soft Sn acted as a solid-lubricant between the contacting surfaces. Sn-rich films were detected on both the specimen and the steel wear pair surfaces, and it was found that the wear resistance greatly depended on the thickness, area coverage, composition, and stability of this interfacial film. Specimens with a lower Sn content and/or thinner layer spacing exhibited enhanced wear resistance when compared with those with higher Sn content and/or thicker layers. This enhancement in wear resistance was attributed to both the Sn solid-lubricating effect and the enhanced mechanical properties of the multilayered composites.

 

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*Project partially supported by National Science Foundation

 

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Capillary Junctions

 

 

Mike Adams

Unilever Research Port Sunlight,

Bebington, Wirral, Merseyside,CH63 3JW,

UNITED KINGDOM.

 

 

When two solid surfaces are in near-contact, there is a possibility of pendular liquid junctions being formed by the condensation of moisture vapour.  The resulting “stiction” has serious consequences for the performance of some of the more recent technological innovations that depend on sliding under small normal forces eg rigid disk memory devices and scanning probe instruments.  Despite the small length scales involved, continuum mechanics is applicable.  Rather remarkably, it has been shown1 that the Laplace-Young equation predicts the adhesion between mica surfaces for Kelvin radii of the order of molecular dimensions (0.5 nm). 

 

The presentation will consider recent work aimed at understanding the influence of the capillary forces on adhesion and friction for relatively small contacts.  Special equipment has been developed in order to measure the force-displacement characteristics of liquid bridges which were sufficiently small that buoyancy and gravitational distortion could be ignored.2  Unlike previous measurements, excellent agreement with theory was obtained for a range of contact geometries and bridge volumes and all stable separation distances.  The calculation of the capillary forces involve tedious numerical procedures3,4 and in this work accurate closed-form approximations were developed in order to calculate both the force as a function of the separation distance and the rupture distance for different contact geometries, bridge volumes and contact angles.  A criterion for identifying the conditions under which gravity significantly influences the geometry, forces and stability of pendular bridges has only recently been established5 following a complete mapping of the effects of such a field.  A more complex problem is the effects of wetting hysteresis which causes pinning of the three-phase contact line except when the equilibrium contact angle corresponds to the advancing or receding values depending on whether or not the surfaces are approaching or separating.            It appears that non-equilibrium bridges exist because the free energy requirements are small compared to those associated with chemical/physical inhomogeneities or barriers on real solid surfaces.6

 

Equilibrium thermodynamics predicts that wetting fluids should attenuate autoadhesion at solid-solid contacts and consequently reduce the friction.  This was shown to be the case for polymer fibres fully immersed in such fluids which showed continuous sliding.7  However, no such attenuation was observed in recent work on carbon fibres in under-saturated vapours.8  These fibres exhibited stick-slip motion and it was suggested that the rate of vapour transport and adsorption at the periphery of the contact was slow compared to the crack propagation velocity developed during the unstable failure of the contacts.

 

 

References

1.   L.R. Fisher and J.N. Israelachvili, Colloids Surf., 3 (1981) 303.

2.   C.D. Willett, M.J. Adams, S.A. Johnson and J.P.K. Seville, Langmuir, 16 (2000) 9396.

3.   F.M. Orr, L.E. Scriven and A.P. Rivas, J.Fluid. Mech., 67 (1975) 723.

4.   G. Lian, C. Thornton and M.J. Adams, J. Coll. Interf. Sci., 161 (1993) 138.

5.   J.P.K. Seville, C.D. Willett, M.J. Adams and S.A. Johnson, Submitted to Phys. Rev. Lett.

6.   M.   J. Adams, S.A. Johnson, J.P.K. Seville and C.D. Willet, Submitted to Powder Technol.

7.   M.J. Adams, Briscoe, B.J. and S.L. Kremnitzer in Microscopic Aspects of Adhesion and Lubrication, J.M. Georges (Ed.), Elsevier, Amsterdam, 1982, pp 405.

8.   M.J. Adams, B.J. Briscoe, J.Y.C. Law, P.F. Luckham and D.R. Williams, Submitted to  Langmuir.